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The superheated block is placed in a 2 part, clamshell type die which has the shape of the AR Lower forging and is then hit by the industrial hammer.
Sort of like putting a lump of ground beef into a hamburger press.
The seams are the aluminum squished into the seam between the two halves of the die by the force of the hammer.
I’m sure one of our resident engineers could explain it better.
Last edited by HCM; 08-06-2020 at 12:01 PM.
I believe that those "seams" are also referred to as "flash". It comes from any excess material that is squeezed out during the pressing/forming/forging process. The end product needs to then be finished by cutting that part out, etc. This is only speculation though. I know only about forging through premium golf clubs. Mizuno has mastered the art of forging for golf clubs (vs. other company's cast). Here is a video. I'm sure there are others out there too.
ETA - any mentions of softness or soft feel in the video is a byproduct of the steel Mizuno uses and and lack of vibration during impact that golfers want. Forged aluminum receivers are not "softer" than others is what I am trying to say.
https://youtu.be/Uy4vTej97b8
Last edited by Cool Breeze; 08-06-2020 at 01:07 PM.
Since we’re trying to spread knowledge and correct misunderstandings: The blocks of metal are not super heated. They are merely heated to the appropriate temperature range. Forgings are stronger because of (mainly) grain flow and size, not because the molecules are hammered together. There are no molecules of Aluminum, they are atoms.
Was able to find a complete BCM lower relatively locally. It took 2 days for the background check to go through. I was entered in queue as #750+ in line. I am pretty happy with the experience. I wanted to get something relatively quickly (just because I guess). I called Sionics to confirm lead times and they said even though they are posting 10 to 14 days, its really like 4 weeks. BCM seems like a known quantity for quality, so that gives me piece of mind. I am unaware of any major or consistent incidents with them.
Additionally, since its just a lower, if I make it a pistol first, I'll have the flexibility to do what I want with it. So now I am on the hunt for an upper (or 2). One of them is going to be 14.5in or below - I think I could be jonesing for 12.5 (not sure yet)! I also need to figure out if I want an SBA3 or SBA4 brace.
I appreciate all of the help so far. Thank you.
BCM 11.5 Upper in stock. Doesn’t include BCG or CH
https://www.gandrtactical.com/BCM-MK...OK_p_1399.html
BCM 14.5 BFH Upper in stock. Doesn’t include BCG or CH but you can choose them as a package if you order directly from BCM.
https://bravocompanyusa.com/bcm-mk2-...-13-handguard/
BCM BCG
https://bravocompanyusa.com/bcm-bolt...roup-mpi-auto/
BCM Charging handles, take your pick. I did t care for their ambi CHs so I returned the. For the Mod 4s. I’ve heard good things about Radian CHs but have no experience with them.
BCM ain't letting COVID slow them down either, I ordered a Quad rail on Tuesday and I installed it about an hour ago.
@Cool Breeze
Brownells and G&R tactical both have Colt 6933 uppers in stock. They’re 11.5, but if your doing a pistol short is kinda cool. You can use code TAG to get 15.00 off the upper from Brownells and they’re on sale currently @ 529.00
https://www.brownells.com/rifle-part...prod69545.aspx
https://www.gandrtactical.com/Colt-L...el_p_1401.html
ETA: mine came in from Brownells today, kinda stoked.
im strong, i can run faster than train