Don't know where to put this, if mods think it needs to be elsewhere fine with me.
My wife was practicing for a PCC match this coming Sunday when she had a blown case just about as good as I've ever seen. She said 'Ow, that stung my face.' This piqued my interest so I took a look down the bore - clogged. This upset me to no end, I thought I'd loaded a squib round. I had her strip the mags she had just loaded up and put them in the blue box we had just loaded them out of. She'd had about 5 runs over the stage I'd set up. and practice was done for the day.
While I was tearing down the stage she was policing brass and found a case that she called me over to look at (shown here with the remnants of the blown case):
It appeared to me that the case must have fired half out of the chamber and that the case walls had held, once we got home this indeed proved to be the case:
What I figure happened is the bulged case fired out of battery and didn't have enough oompf to clear the bore. Next round gets chambered and fired, pressure spike pushes first round out of bore and causes case to rupture leaving squib in barrel.
Is this plausible?
At home, I manually de-primed the case and primed the case, stuck it in the chamber (to the bulge, of course) let the bolt go forward and pulled the trigger. I'd already done this before priming the case, so I knew the hammer would fall, what I didn't know is whether the primer would pop. It did.
The FCG is functioning as should be, it is a single stage with a pretty crisp light break with minimal reset. It is a GI type, not a cassette. I'm going to put an MBT 2 in it for her.
The loads we mine, loaded on a RL550, each round I load gets case-gauged using a Shockbottle 'Hundo.' At the time of this mishap the PCC had probably had 400 rounds through it since cleaning.
Not going to provide details on components until I've reached out to them Monday.
ETA: The suib was about 3-4 inches into the 16inch barrel, so I went at it from the muzzle: