Something occurred to me this morning, and I don't think I've seen it discussed anywhere else. This is purely speculation on my part. IMO, I think the single most problematic component on the P320 platform is the striker safety and the fact it travels in an arc. It's been discussed many times earlier in this thread. Though, it occurred to me today, maybe the reason why isn't quite what we thought.
Take a look at the two circled areas in the pic below. On the left, the striker safety ledge on the striker body. On the right, the striker safety leg that interfaces with this ledge. The pictured configuration is with the striker fully cocked. It travels quite a distance before
slamming in to the striker safety leg (more on that later...). According to the video linked below, merely 0.036" (just under 1mm) of striker safety travel is all it takes to defeat the striker safety ledge on the striker.

Pic sourced from this video:
P320 - Striker Safety Disengagement Parameters
Now, consider the MIM striker and imprecise face of the safety ledge. Also consider the
stamped striker safety leg and its inconsistent fitment and contact surface. Now, consider those inconsistencies and imperfections and whether it may (or not, I'm just speculating) impart a slight
angle to either surface. Could be from flashing or other defects. Consider these potential angle combinations between the two:
I I - Neutral and probably not noteworthy.
I / - If anything, I could see this being biased towards forcing the safety lever down and to remain in contact with the safety ledge. Maybe not an issue.
I \ - Probably biased the wrong direction. Theoretically, could this bias the safety lever towards being flipped up and off when the striker slams into it?
/ I - Maybe relatively neutral.
\ I - Probably biased the wrong direction.
/ / - Neutral or biased a positive direction? I could see this being biased towards providing the most robust striker safety engagement.
\ \ -
Seems like the worst case scenario, combined with the striker safety arc of travel. I would guess this combo,
if it has ever occurred, would have a tendency to force the safety off of the safety ledge when the striker slams into it.
Putting all of that in perspective, we're talking about just under 1mm of movement needed to defeat the striker safety. Is it possible that the force of the striker slamming into the striker safety, combined with one of the theoretical angled conditions above, is enough to achieve that ~1mm of movement without even a trigger pull? Furthermore, what's to say even a full 1mm is needed? Maybe a fraction of that, combined with a rearward angled striker safety surface, is enough to achieve momentum on the striker safety when the striker slams into it. Again, pure speculation.
Of course none of that addresses what factors may be causing the striker to drop in the first place. I'm just speculating, maybe from some of the above theoretical conditions it's enough to defeat the striker safety without even a trigger pull. Hence the inconsistency with some of the recent independent sear movement test videos.