When I first got my 442 Pro, having not shot revolvers much at all, and used to a "thumbs high" grip with my Glocks, the cylinder latch/thumb piece had a tendency to gouge the first knuckle of my thumb. I now keep a couple tough strips in my range bag, and usually put one on before I draw blood. I realized this is mostly a grip issue (and corrected it by keeping the thumb cocked down), but I also ordered a spare from Midway with the idea to try my hand at re-shaping it to be a bit more thumb friendly. The major bit of metal I took off very carefully on a bench grinder a while back. I finally had some time today, after my daytime chores and taking the scouts to to local Public Safety open house, to finish the project up. Here is how it turned out after a bit of hand grinding on my diamond stone, and a couple hits of cold blue:
I won't win any awards except from the Wile E. Coyote school of gunsmithing... but this gun is for function, more than to look at.
I had sent the gun back to S&W about three weeks ago to see if they could fix the issue I was having with the gun shooting left of POA. The barrel was visibly clocked to the right. It came back today, and while I had the diamond stone out, and I was re-installing the Wilson spring kit that I took out before shipping it for service, I cleaned up the sharp stamped edges on main spring strut where it rotates in the hammer, and where the spring rides/slides before I installed everything back in the gun and put the LG-405's back on. Hopefully I can get out to a range and shoot it off the bench to see if the POA/POI issue is resolved tomorrow. I know fixed sight guns wont always shoot all ammo to the sights, but I am hoping it's at least closer with my wadcutter loads.