QC issues affecting seating depth aside, I am most concerned and curious about the huge variance in velocity with the GDs in the 442 vs the DS.
Unless it's a typo, an almost 100 fps increase with 1/8" more barrel doesn't make sense to me, unless there is a significant difference somewhere else. I don't reload, so I don't know if this could be caused by a variance in BCG, in-spec variation in ammo charge, or bullet seating depth, but this velocity swing is the red flag I take from this, especially when the Ranger velocity spread from both guns was essentially zero.
Throw in the 2" K-frame and I am really confused. Can multiple platforms with essentially the same barrel length show that much variation in velocity, or is there something else at work here?