Hey Ernest
Is the 1mm difference you mention a measurement you made and noted somewhere that I missed, or insider info from Beretta themselves? My calipers aren't the greatest so I didn't want to rely on them, but wouldn't be surprised if that difference is there.
Correct, I tried it only with the 9mm barrel in the 40 slide as that's what I'd like to swap -- I bought a cheap used Bruniton 40 compact before I could find the 9mm SS version locally that I wante. The 9mm compact barrel is $212 at Brownell's so not too bad to have a switchable gun.
I'll try the opposite next time I'm at the range, you might be right that it's an issue, but the 40SW barrel does fit in the 9mm slide okay and hand-racks without problem, so I'd guess it'd be okay firing that way as well. The compact 40SW barrel at Brownell's is $301 for some reason. And honestly shooting 40SW in the compact is a bit much.
Now I'm really wondering if a 9mm subcompact barrel will work in my 40SW SC slide. I've read a few places they don't have the same outer diameters, but now I might be curious enough to get the $131 SC barrel and try it (out of stock right now, unfortunately).
Also, Mark Brown at Ameriglo mentioned they'd have the EL full size sights available soon, have you heard any announcements yet?
Love your guns.
Josh